Started mass production of Hyosung Heavy Industries' COPPER ROTOR

Started mass production of Hyosung Heavy Industries' COPPER ROTOR (Copper rotor) From May 2019, the company started producing copper rotors and supplying them to Hyosung Heavy Industries. It is a rotor used for premium class (IE3) motors, and CASTMAN is the only company in Korea to have production technology and production results.

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Started mass production of EGR Mixer using the salt method

CASTMAN started mass production of EGR Mixer die casting using the salt core method for the first time in the world based on its excellent technology.

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Started mass production of COOLING PLATE applying copper die casting method

Started mass production of COOLING PLATE applying copper die casting method Started mass production of cooling plate using copper die casting method Built-in mass production system by applying copper die casting method for cooling plate for super computer Signed a contract with Japanese company Kaga electron with FUJIKURA. Mass production began in March 2019.

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CASTMAN's Products

“High-quality die casting : Copper Roter / Salt Core Diecasting / Copper, Brass, Aluminum Parts.”

CASTMAN, with its rich experience and technological prowess in high-pressure die casting, offers cutting-edge diecasting solutions for diverse industries.

The innovative use of salt core technology, expertise in materials like copper and aluminum, and a commitment to quality make CASTMAN a reliable partner for businesses worldwide. Contact us for tailored solutions that elevate your products and processes.

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Salt Core Diecasting / Copper Roter / Copper, Brass, Aluminum Parts

Products Made by Replacing Sand Core with Salt Core Technology
Products Made by Replacing Sand Core with Salt Core Technology
Copper Die Casting For Heat Sink
Copper Die Casting For Heat Sink
Integrated Heat Sink with Cooling Capability
Integrated Heat Sink with Cooling Capability
CASTMAN CU Rotors
CASTMAN CU Rotors

Technical Resource

Ladle Pour Simulation by Nemak Poland
A REVIEW STUDY IN ENHANCING THE OPTIMISATION PROCESS FOR AA6351 ALLOY USING FSW TECHNIQUES - LITERATURE SURVEY

A REVIEW STUDY IN ENHANCING THE OPTIMISATION PROCESS FOR AA6351 ALLOY USING FSW TECHNIQUES – LITERATURE SURVEY

This introduction paper is based on the paper "A REVIEW STUDY IN ENHANCING THE OPTIMISATION PROCESS FOR AA6351 ALLOY USING ...
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/ Aluminium-E, aluminum alloy, Applications, CAD, FSW-E, Microstructure, Review, STEP, Technical Data-E
Figure 6. Part A output (a) top region (b) bottom region (c) cavity (d) core

Undercut feature recognition for core and cavity generation

This introduction paper is based on the paper "Undercut feature recognition for core and cavity generation" published by "IOP Publishing" ...
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/ Aluminium-E, CAD, Efficiency, STEP, Technical Data-E
Figure 1 - EZAC net shape insert molded crankshaft prototype for lawn trimmer

Recent Zinc Die Casting Developments

How New EZAC® and HF Alloys Are Overcoming Traditional Temperature and Weight Limitations in Die Casting This technical brief is ...
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/ Aluminium-E, Applications, automotive-E, CAD, Die casting, Die Casting Congress, Heat Sink, Mechanical Property, Review, STEP, Technical Data-E
Table 1- Coefficients of quadratic (i.e., +,- ) and linear (i.e., ./ - ) effects as well as the p-value of the quadratic effects of explanatory variables with negative +,- values in the logistic, probit, and cloglog models, where the best choice (i.e., maximizer) is calculated given by −./ -/0+,-.

TOWARDS AN AI-Driven Smart Manufacturing of Diecastings

From Root Cause Analysis to Predictive Quality: A Dual AI Approach to Slash Die Casting Scrap Rates This technical brief ...
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/ Aluminium-E, Applications, CAD, convolutional neural network, Copper-E, deep learning, Die casting, Efficiency, Quality Control, Review, Semiconductor-E, STEP, Technical Data-E
Figure. 3 Comparing score of feature importance analysis results

Factors Analysis and Prediction in Die-casting Process for Defects Reduction

Using Machine Learning to Predict and Reduce Porosity Defects in Die-Casting This technical brief is based on the academic paper ...
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/ Aluminium-E, automotive-E, CAD, Die casting, Quality Control, Review, STEP, Technical Data-E
Fig.1.Die casting hot chamber machine

Elimination of Wastes In Die Casting Industry By Lean Manufacturing

A Phased, Data-Driven Approach to Eliminating the 5 Major Wastes in Die Casting Operations This technical brief is based on ...
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/ Aluminium-E, aluminum alloy, automotive-E, CAD, CFD, Die casting, Efficiency, Quality Control, STEP, Technical Data-E
Fig. 4. Surface Hardness(HRB).

Comparative Analysis on the Surface Property of SKD 61 Die-casting Steel Using Multilayer PVD Coating

Boosting Durability of SKD61 Die-Casting Steel: A Data-Driven Look at Ti/Cr vs. Ti/Mo PVD Coatings This technical brief is based ...
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/ Aluminium-E, Applications, CAD, Die casting, Microstructure, Quality Control, Semiconductor-E, STEP, Technical Data-E
FIGURE 2. Competitive Assessment of Customer Requirements.

Case-study-of-lean-manufacturing-application-in-a-die-casting-manufacturing-company

A Practical Guide to Boosting Productivity and Quality in Die Casting Using Proven Lean Principles This technical brief is based ...
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/ Aluminium-E, Applications, automotive-E, CAD, Die casting, Efficiency, Quality Control, STEP, Technical Data-E
Fig 16.- Case A and B, demoldable parts by means of upper and lower cavities.

A New Hybrid Method for Demoldability Analysis of Discrete Geometries in Die Casting

This article introduces the paper "A new hybrid method for demoldability analysis of discrete geometries" presented in Computer-Aided Design. 1 ...
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/ Aluminium-E, Applications, CAD, Die casting, Efficiency, STEP, Technical Data-E
Fig. 3. Examples of dense ceramic components of manufacturing equipment for semiconductor devices and liquid crystal display panels.

Automotive and industrial applications of structural ceramics in Japan

A Review of Japan's Evolving Ceramics Market: From High-Stress Engine Parts to High-Purity Electronics This technical brief is based on ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, Aluminum Casting, AUTOMOTIVE Parts, automotive-E, CAD, Die casting, Efficiency, Quality Control, Review, Salt Core-E, Segment, Semiconductor-E, Technical Data-E
Figure 6. (a) Hydroformed aluminum rail for Corvette Z06 shown immediately after forming (Luo & Sachdev, 2008). (b) AZ31 magnesium tube gas-formed at 350°C showing 80% circumference expansion (Luo & Sachdev, 2008)

Recent advances in light metals and manufacturing for automotive applications

How Computational Tools and Advanced Manufacturing are Driving the Next Generation of Lighter, More Efficient Vehicles This technical brief is ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, automotive-E, CAD, Die casting, Efficiency, Electric vehicles, Microstructure, Permanent mold casting, Review, Technical Data-E

Unlocking 31% Higher Hardness in Aluminum Composites: A Data-Driven Guide to Process Optimization

This technical summary is based on the academic paper "Stir Casting Process Analysis and Optimization for Better Properties in Al-MWCNT-GR-Based ...
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/ Aluminium-E, aluminum alloy, aluminum alloys, ANOVA, Applications, CAD, Die casting, Microstructure, Quality Control, STEP, Technical Data-E
Figure 1. Schematic diagram of a typical HPDC process.

Development_of_High_Performance_Copper_Alloy_Chill_Vent_for_High_Pressure_Die_Casting

Boost Cooling Efficiency by 158%: The Power of Copper Alloy Chill Vents in HPDC This technical summary is based on ...
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/ Aluminium-E, aluminum alloy, automotive-E, AZ91D, CAD, Copper-E, Die casting, Heat Sink, heat sink-E, High pressure die casting, High pressure die casting (HPDC), Permanent mold casting, Quality Control, Technical Data-E
Figure 1. Schematic illustration of the placement of electric resistance heaters and insulation in the die material testing and now being adopted commercially by motor manufacturers

Die-Cast Copper Rotors: The HPDC Breakthrough for Lighter, More Efficient, Longer-Lasting Motors

This technical summary is based on the academic paper "Copper in the Rotor for Lighter, Longer Lasting Motors" presented at ...
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/ CAD, Copper Die casting, Copper Rotor, Copper-E, Die casting, Die Casting Congress, Efficiency, High pressure die casting, Quality Control, Review, Technical Data-E
Figure 3. Example of recycling of Mg-Zr-Nd aeronautical components (alloys type: RZ5).

Recycling of magnesium alloys aeronautical parts for obtaining sacrificial anodes

Transforming Aerospace Scrap into High-Performance Sacrificial Anodes This technical brief is based on the academic paper "Recycling of magnesium alloys ...
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/ Alloying elements, Aluminium-E, Applications, CAD, Magnesium alloys, Microstructure, Quality Control, STEP, Technical Data-E
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